MECH-CONDENSATE
Carrier · Carrier 59TP6A080E17 80,000 BTU 96% AFUE Two-Stage Gas Furnace with Variable-Speed Blower
On condensing furnaces (90%+ AFUE), the secondary heat exchanger extracts so much heat from exhaust gases that water vapor condenses into liquid — typically 1-3 gallons per day during heavy operation. This acidic condensate (pH 3-4) drains through a condensate trap and drain line. When this drain system clogs, water backs up into the secondary heat exchanger and inducer housing, causing: pressure switch failure (3 blinks), water leaking from the furnace base, or secondary limit switch tripping (10 blinks). Most common clogs: biological growth (algae/slime) in the drain line, a dry or improperly installed condensate trap, or a blocked drain termination point. To clear: pour a cup of white vinegar or diluted bleach through the condensate trap monthly. Use a wet/dry vacuum to suction the drain line from the termination end. Check that the condensate trap is properly filled with water — an empty trap allows exhaust gases to escape. If the furnace has a condensate pump, verify the pump is operating.
Error MECH-CONDENSATE on the Carrier Carrier 59TP6A080E17 80,000 BTU 96% AFUE Two-Stage Gas Furnace with Variable-Speed Blower means: Condensate Drain Blockage — Water Backup / Pressure Switch Failure. The top-ranked community fix is “Replace Condensate Pump or Repair Drain Line Blockage” (medium difficulty, ~60 min, DIY cost: $100-$200). 2 community-ranked fixes available below.
Published February 2026 · 2 fixes · furnace
Content is based on manufacturer service documentation, community repair experience, and OEM technical bulletins. Always verify with your owner's manual.Learn about our editorial standards.
While many furnace repairs can be done safely at home, consider hiring a qualified technician if:
Average professional repair cost for this issue: $200-$350.
LED 1 Blink — System Lockout (Retries Exceeded)
LED 10 Blinks — Secondary Limit Switch Open (Condensing)
LED 2 Blinks — Pressure Switch Stuck Closed
LED 3 Blinks — Pressure Switch Did Not Close (Draft Safeguard)
LED 4 Blinks — Open High-Limit Switch (Overheating)
LED 5 Blinks — Flame Sensed Without Gas Valve Call (Dangerous)
LED 6 Blinks — 115V Power Reversed or Neutral Not Grounded
LED 7 Blinks — Gas Valve Circuit Failure
The Carrier Carrier 59TP6A080E17 80,000 BTU 96% AFUE Two-Stage Gas Furnace with Variable-Speed Blower has 8 other known error codes:
Error code MECH-CONDENSATE also appears on 2 other Carrier models:
Ad Space — banner
Replace ADSENSE_PUBLISHER_ID in AdUnit.tsx